Transform Your Ride with OS Giken R200 Install

Introduction

Installing an OS Giken R200 differential is a popular modification among car enthusiasts, particularly for those looking to enhance the performance of their Nissan vehicles. Known for its durability and ability to improve traction and handling, the os giken r200 install has become a staple in motorsport and high-performance street applications. This guide will walk you through the entire installation process, ensuring you understand each step and the importance of proper installation.

What is the os giken r200 install?

The OS Giken R200 is a limited-slip differential (LSD) designed specifically for Nissan vehicles, such as the Nissan Silvia S13/S14 and the 240SX. It operates by distributing torque between the left and right wheels, improving traction during acceleration and cornering. Unlike open differentials, which can lead to wheel spin and loss of control, the OS Giken R200 enhances grip and stability, making it an ideal choice for racing or spirited driving.

Key Features of the OS Giken R200

1. Improved Traction: The LSD design allows for better power distribution, minimizing wheel spin.
2. Adjustability: Many OS Giken differentials come with adjustable preload and ramp angles, allowing drivers to customize the handling characteristics to suit their driving style.
3. Durability: Built from high-quality materials, the os giken r200 install is designed to withstand the rigors of performance driving and racing.

Tools and Equipment Needed for Installation

Before starting the installation process, it’s essential to gather the necessary tools and equipment. A complete metric socket set is required, along with both standard and metric wrenches. A torque wrench is crucial for ensuring that all bolts are tightened to manufacturer specifications. To safely lift and support the vehicle, you’ll need a jack and jack stands. Other helpful tools include pliers, screwdrivers, and optionally, an impact gun to speed up the removal and installation of bolts.

In terms of equipment, make sure you have the appropriate differential fluid recommended for the OS Giken R200. Safety gear like gloves, goggles, and a dust mask is also necessary to protect yourself while working under the vehicle.

Step-by-Step os giken r200 install Guide

Installing the OS Giken R200 differential requires careful preparation and attention to detail. Below is a comprehensive guide to help you through the installation process.

Step 1: Preparation

Safety Precautions

• Choose a Safe Workspace: Ensure you are working in a well-ventilated area, preferably with a concrete floor.
• Disconnect the Battery: To prevent any electrical issues, disconnect the negative terminal of the battery.

Lift the Vehicle

1. Use a Jack: Lift the rear of the vehicle using a hydraulic jack.
2. Secure with Jack Stands: Place jack stands under the vehicle to ensure it remains stable while you work.

Step 2: Remove the Old Differential

1. Drain Fluid: Position an oil drain pan under the differential and remove the drain plug to drain the old fluid.
2. Remove the Driveshaft:
   • Unbolt the driveshaft from the differential flange.
   • Slide the driveshaft out of the way.
3. Detach the Axles:
   • Remove the bolts securing the axle shafts to the differential.
   • Carefully pull the axles out of the differential.
4. Unbolt the Differential:
   • Locate and remove the bolts securing the differential to the housing.
   • Use a pry bar to gently tap the differential free if it is stuck.

Step 3: Preparing the OS Giken R200

Once the old differential is removed, inspect the new os giken r200 install for any defects and ensure that all necessary components are included. Pay special attention to the ring gear and pinion, checking for signs of damage. If applicable, replace the seals on the new differential to prevent leaks, and apply a small amount of differential oil to the seals to ensure proper seating during installation.

Step 4: Install the OS Giken R200

1. Position the Differential:
   • Carefully lift the OS Giken R200 into the differential housing.
   • Align it with the bolt holes for a secure fit.
2. Bolt the Differential:
   • Hand-tighten the bolts to hold the differential in place.
   • Use a torque wrench to tighten the bolts to the manufacturer’s specifications.
3. Reattach the Axles:
   • Slide the axles back into the differential and secure them with the bolts.
4. Reinstall the Driveshaft:
   • Position the driveshaft back into place and secure it with the bolts.

Step 5: Reassembly

1. Reattach Any Remaining Components:
   • If you removed any additional parts for access, reinstall them now.
2. Fill with Differential Fluid:
   • Use the appropriate fluid type recommended by os giken r200 install. Fill the differential through the fill plug until the fluid reaches the bottom of the fill hole.
3. Reinstall the Drain Plug:
   • Once filled, securely fasten the drain and fill plugs.

Step 6: Final Checks and Adjustments

1. Double-Check Everything:
   • Ensure all bolts are tightened, and there are no loose components.
2. Reconnect the Battery:
   • Reattach the negative terminal of the battery.
3. Test Drive:
   • Take the vehicle for a short test drive to ensure everything functions correctly. Pay attention to any unusual noises or handling issues.

Common Issues and Troubleshooting

While the installation of the os giken r200 install is straightforward, issues may arise. Here are some common problems and solutions:

Noise or Whining from the Differential

• Cause: Improper gear alignment or insufficient fluid.
• Solution: Recheck the installation and ensure the gear backlash is within specifications. Make sure the differential is filled with the correct fluid.

Vibration During Acceleration

• Cause: Misalignment of the driveshaft or axles.
• Solution: Inspect the driveshaft and axles to ensure they are correctly aligned and secured.

Excessive Wear on Tires

• Cause: Incorrect preload settings on the LSD.
• Solution: Adjust the preload settings according to OS Giken specifications to minimize tire wear.

Conclusion

Installing the os giken r200 install differential can significantly enhance your vehicle’s performance, offering improved traction and handling characteristics. By following this detailed guide, you can successfully install the differential and enjoy the benefits it brings. Always remember to consult the OS Giken manual for specific instructions and specifications related to your particular vehicle model.

Whether you’re a seasoned mechanic or a DIY enthusiast, taking the time to install the OS Giken R200 correctly will result in a noticeable difference in your driving experience. If you’re ever unsure during the process, don’t hesitate to consult with a professional to ensure optimal results. Happy driving!